
300W Laser Spot Welding Machine With Rotation Function For Tube Pipes Industries
1, Machine's introductions:
ST-T300-R Series design special for round products laser welding, such as: the tube, the pipes, the hose, or some connection metal devices, machine with 4 axis which controlled by software, it can achieve the automatic laser welding, with high precision and efficiency, fast welding speed and welding strength.
2, Machine's main advantages:
Comparing with the traditional welding technology,laser welding with the advantage as follows :
2.1 Fast speed, high depth and almost no deformation.
2.2 In the room or special conditions for the welding and welding equipment. for example, a simple laser by the magnetic field. the beam will not be offset ; laser in a vacuum, air and some gas in the environment could apply soldering, and passed the glass or beam transparent material to welding.
2.3 Can weld the difficult melt material, such as the titanium, quartz etc. Can weld the isomerism material with good quality.
2.4 High power density after laser focus.When high power workpiece welding,depth ratio can be 5:1,tiptop can be up to 10:1.
2.5 Can be used for minisize weld. The laser beam is focused to a light, and make accurate positioning can be used in mass production, automated a small piece in. the group of welding
2.6 To be welded inaccessible areas, such a long distance welding, contact with flexibility.
3, Main technical standard of the machine:
3.1 Laser power supply
Laser power of the main circuit or circuit, triggered by the control circuit or circuit, the protection circuit, with a stream, and traffic protection device, the current, the width and frequency shall be transferred. the power has also made the wave functions can be based on need to set up the output waveforms, for a different brazing materials. the power of the current operation panel and the width and the frequency, the work of that function. its specific indicators as follows :
Input power supply: three phase/50Hz/40A 380v±5%
Power supply rating : 15KW
Pulse working current 0-500A
Power supply instability limit: ≤±5%
3.2 Laser sources
The laser sources adopts long lifetime golden plating cavity from the U.K (high performance, good heat stability, resist corrosive, high conversion of the photoelectricity. Good beam mode, can achieve to continue working),dual Xe-lamp and single laser cavity.
3.3 Cooling system
Laser sources should be with pure water of distill water.
Cooling system of the water temperature, owing to the police and the protective function.
Circulation in the cool way :
Temperature control scope: 20-25°C
Temperature stability: ±10c
Cooling water current: 20-35L/min
Failure protection: The laser power with a chain to flow to protect and more warm protection
Cooling power: 3P
For the use of water protection: >3 month
3.4 Laser positioning system
Uses a semi-conductor laser light as instructions for an optical system of norms and work in order to indicate position.
3.5 Optical and focus system
Adopt single laser output, welding focus F=100mm (f=80/120/150mm optional).
Facula size:0.2-1.5mm, Match the illume system and the same axis gas protection device.
3.6 CCD monitor system
Adopt the same axis monitor system,(match 9.2”black and white LCD), 20 times as large multiple
4, The machine's application industrials:
Widely used in the connection devices, pipe and tube industries welding, metal frame welding, the keyboard welding, silicon steel welding and stainless steel at welding, furniture and vacuum ,cup, bowl, the door - handle and the spark plugs, filter, grease, a heating tube, etc.
5, The machine's application materials:
The plain carbon steel, alloy steel : welding and stainless steel, steel between the welding and stainless steel , low carbon steel, steel -310 ,316 stainless steel, alloy steel and 347 nickel, different levels of nickel, titanium, nickel, tin, copper, aluminium, niobium, gold, silver of metal or alloy the same metal for the welding. copper and nickel, titanium, copper and nickel, titanium, titanium, molybdenum, brass, copper, and low carbon steel, copper, metal for the welding.
6, The mahcine main technical parameters:
Model | ST-T300-R |
Wavelength | 1064nm |
Pump sources | Dual Xe-lamp |
Max.power | 300W |
Max. single pulse energy | 60J |
Pulse width | 0.1~20.0ms |
Sequency frequency | 0~200Hz |
Welding spot size | 0.2~1.5mm |
Welding depth | 0.1~3.0mm |
Sequence welding | 15mm/s |
Observe system | CCD monitor |
Positioning | Red light indication |
Cooling system | Water cooling |
Cooling power | 3P |
Machine size | 1800mm*1000mm*2000mm |
Power requirement | 17KW,three phase , 380V±10%,50Hz,40A |
7, The real laser welding samples as follows:
Suzhou Suntop Laser Technology Co., Ltd
Suntop Laser Technology Co.,Ltd's headquarter is located in the beautiful Suzhou city (close to Shanghai city) who is belong to the famous Sino British joint venture Suntop Group, and it's a forefront laser machines manufacturer that professional committed to the development, manufacturering and sales of the different kinds of laser equipments and provide the professional laser solutions, Since we have accumulated many years of experience in laser application equipments and most of the laser technology original from Germany, so we are one of the larget, most comprehensive, fastest-growing laser application and solutions companies in China.
We have the laser cutting department, laser welding department, laser marking department, High power CO2 laser cutting department, CNC water Jet cutting department, automation department, quality control department etc, we have more than 25 series of laser application equipments and automated facilities, including laser cutting , laser welding, laser marking, water jet cutting and the automatic laser welding machines and other kinds of metal processing machinery.
We can provide the comprehensive laser application solutions and customized laser machines for differnet industries all over the world, our representative type of customers, such as: Festo, Bosch,Valeo, Saic motor, WIKA, Wyeth, Bull, HTC, Panasonic, Siemens, NSK, SKF, Massey University, Ghahraman, Ketan, Xstrata, Pyramis,Tecna, Limitless, etc..., our laser machines exported to more than 40 countries and regions.
Suntop Laser already passed the SGS and the ISO9001:2000 quality control system, all our laser machines are produced understand this quality control system strictly, all our machines got the Europe CE and USA FDA certificate.
Suntop laser has a perfect sales and service network which has covered most of the main developed cities in China and most of the countries and regions in the world, we provide 24 hours advice and services for foreign customers.
Over the years, we take the business concepts of “Pursue innovation with technique, Guarantee quality with management, Gain applaud with services”, today we always insists quality oriented principle to cast Suntop brand and tomorrow we will become a leader with the industry elite in the laser industry of the world.