Automatic three phase electric motor stator production line

Full aotumatic coil winding mahcine stator production line for three phase washing machine

The Three Phase Washing Machine Motor Automatic Stator production Line with Automatic Coil Winding and Inserting Machine has Six working stations, three winding heads and one coil inserting station.

This new full automatical stator production line adops app remote control and is consisted of several machines, such as stator paper inserting machine, stator coil winding and coil inserting machine, stator coil lacing machine, stator coil forming machine.
Operator needed for this stator production line is far less than other machines or lines.And The reduction of labor force will not affect the productivity.

With a lower labor cost, and high productivity, this stator product line improves the competitiveness for motor manufacturers.

The stator production line flow chart see below please

Technical Specification:

Machine features:

This stator production line is equipped with automatic stator coil winding and inserting machine.

This line is used for washing machine motor stator winding, table fan motor stator winding,etc. The features is as below:

1. Adapts AC servo motor system as the power source for winding, mould dipping, cup indexing, wire hooking&cutting and paper feeding, adapts three-phase variable frequency reduction motor as the turntable indexing power source;

2. Function: three layer coils winding are complete individually by three winding stations;

3. The spindle is controlled by servo motor; accuracy of turns is ±1 turn; the working speed can be set at random, and the whole machine has no obvious vibration and noise;

4. Possible for two wires paralle winding; the winding is neat, and no damage for the enameled wire. The machine will stop automatically once the wire is finished;

5. Adapts servo motion system for wire hooking and cutting XY axis moving at front-back left-right direction, the bridge wire and lead wire length can be adjusted;

6. The mould dipping is controlled by servo system

7. The process parameter of each stator can be set and saved individually on the HMI,;

8. Adapts cam divider for coil inserting tooling station exchange, the speed is controlled by frequency converter;

9.The whole machine is consisted of winding flyer rotation mechanism, winding mould lifting mechanism, coil inserting angle rotation mechanism, wire hooking arm left-right front-back mechanism, etc.;

10. It has fault diagnosing function;

11. Use mylar as the wedge;

12. Adapts servo motor for paper feeding, interval slot wedge inserting can be set. Wedge length and number can be set;

13. Material of the critical parts of tooling: tooling steel;

14.The wire pressing mechanism is stable and reliable, can wind the coil directly and accurately into the winding mould;

15.The Winding mechanism, wedge making mechanism, coil pushing mechanism, coil inserting mechanism has pre-deceleration function;

16.The winding speed, mould dipping speed, wire hooking arm moving speed, wedge making speed, turn-table indexing speed, coil inserting up-pushing height and stop time can be set on the HMI;

17. No damage for the wedge, wire after coil inserting;

18. Cycle time for single stator coil inserting≤32sec/pc

19. There is a wire broken protection device, the machine will emergency stop if no wire or wire broken.

the APP remote opetation is very easy!

the stator inslot insulation peper inserting mahcine/paper insertor

the stator coil winding machine and coil inserting machine at the same time

the stator coil pre-forming machine and stator coil lating machine

Ningbo Nide Tech Co., Ltd, adhering to the customer-centric concept, focuses on the stator, rotor and complete assembly of various motors, and provides customers with one-stop solutions for highly automated, intelligent and flexible production.

The company was established in 2010 and has 4 subsidiaries: Zhejiang Nide Automation Tech Co., Ltd., Jiangsu Nide Automation Tech Co., Ltd., Ningbo Nide International Co., Ltd.，Ningbo Lingfeng Danuo Property Service Co., Ltd. and 3 international affiliated company: NIDE India PVT, NIDE USA LLC，NIDE Wintech SRL.

After years of development, NIDE has gradually accumulated a certain influence and brand effect at home and abroad. At present, the products cover the professional manufacture of new energy motor stator and rotor, hairpin motor, automatic aluminum casting rotor line, brushless motor/ BLDC motor, universal motor, wheel hub motor, etc., which are used in new energy vehicles, household appliances, industrial motors, water pump motors, servo motors, etc. The company integrates R&D, production and sales, and wholeheartedly serves customers at home and abroad, aiming delivering value and achieving a win-win situation.

Focus on providing one-stop solution to motor manufacturing.

Three business divisions:

1. Motor manufacturing machines.

2. Motor components.

3. Technical consulting and turn-key service.

The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.

The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.

The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

Application status

Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.

Make motor, turn to Nide, everything will be easy ! 
Nide--Just for easy, our objective is not only to make motor manufacturing easier, but also strike for making life easier. 

Five Affiliated Companies

1.Ningbo Nide Tech Co., Ltd-www.nidegroup.com

Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Tech Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.

Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing. 

2.Jiangsu Nide Automation Tech Co., Ltd

Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.

The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.

Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.

3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com

Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.

Strict quality control system, plus strong technical team allow us to offer the reliable

machines to our customers.

Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,

but also strike for future life easier !

4.Ningbo Nide International Co., Ltd--www.nide-international.com

Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.

The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.

With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.