Mixer / Armature Motor Production Line Fully Automatically CCC Approved

Fully Automatic Mixer Motor Armature Manufacturing Machine Rotor Assembly Line

Quick Detail:

1. This armature assembly line is of high automation.

2. The working effiecency is high, and it saves labor cost.

3. The machines detect the unquanlifed rotor automaticlly.

4. It decreases the larbor cost.

Description:

This rotor manufacturing assembly line including: shaft pressing machine, end cover pressing machine, commutator pressing machine, armature insulation paper inserting machine, armature winding machine, commutator hot stacking machine, armature wedge inserting machine and armature testing machine, ball bearing inserting machine, and worm shaft inserting, All the process will be done by machine. Operator only needs to do loading and unloading.

armature production machine.pdf

Process:
Shaft press---end cover press---commutator press----armature insulation paper inserting---armature winding—commutator welding----wedge inserting— armature testing---ball bearing inserting,

Click below picutre to view the vidio.

Shaft pressing machine

Shaft Pressing machine is used to insert shaft into lamination. User only need to load lamination and shaft. Then machine will do inserting automatically.

End cover machine

After shaft inserted, assembly line will transfer the rotor to next station. And it will do end cover inserting.

It adopts vibration boult feeding method.

Commutator Pressing machine

This machine is used for pressing commutator onto the shaft. Machine can automatic feeding commutator and armature core. This machine can also be connected to a production line to achieve mass production requirement.

Insluation paper inserting machine

This machine is used to inserting paper into rotor slot. The insulation material can be as per customer's requirement, DMD, DM, polyester film are all can be used in this machine.

Rotor winding machine

After doing paper inserting machine, mechanical arm and converyor will carry the rotor the rotor winding machine position. The machine is equipped with touch screen and PLC, winding parameter could be set and modified on the screen.

Commutator welding machine

It can weld both riser and hook type commutators. There are four power control method, namely secondary constant current, secondary constant voltage secondary constant frequency. This machine is applied to DC motor and universal motor. It is controlled by PCL, all the data setting can be done on the touch sreeen.

Wedge inserting machine

The wedge material can be as per customer's requirement, DMD, DM, polyester film are all can be used in this machine.

Commutator turning machine

After wedge inserting, converyor will tranfer rotor to the turning position. There will be two turning working station. t greatly improves the working effiency. After turing, there is a bur-removing machine to clean the commutator.

Rotor testing machine

It is suitable for testing less than 72 segments Testing items could be screened.Testing data saved automatically, and could be traced and printed at any time.

Ball bearing inserting machine

This machine can automatically insert ball bearing into the rotor. The inserting position is as per customer's requirement. Mechanical arm will automatically pick up ball bearing. The conveyor will transfer the rotor to the standby position.

Worm shaft inserting machine

This machine can automatically insert worm shaft into the rotor. Mechanical arm will automatically pick up worm shaft. The conveyor will transfer the rotor to the standby position.

Ningbo Nide Tech Co., Ltd, adhering to the customer-centric concept, focuses on the stator, rotor and complete assembly of various motors, and provides customers with one-stop solutions for highly automated, intelligent and flexible production.

The company was established in 2010 and has 4 subsidiaries: Zhejiang Nide Automation Tech Co., Ltd., Jiangsu Nide Automation Tech Co., Ltd., Ningbo Nide International Co., Ltd.，Ningbo Lingfeng Danuo Property Service Co., Ltd. and 3 international affiliated company: NIDE India PVT, NIDE USA LLC，NIDE Wintech SRL.

After years of development, NIDE has gradually accumulated a certain influence and brand effect at home and abroad. At present, the products cover the professional manufacture of new energy motor stator and rotor, hairpin motor, automatic aluminum casting rotor line, brushless motor/ BLDC motor, universal motor, wheel hub motor, etc., which are used in new energy vehicles, household appliances, industrial motors, water pump motors, servo motors, etc. The company integrates R&D, production and sales, and wholeheartedly serves customers at home and abroad, aiming delivering value and achieving a win-win situation.

Focus on providing one-stop solution to motor manufacturing.

Three business divisions:

1. Motor manufacturing machines.

2. Motor components.

3. Technical consulting and turn-key service.

The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.

The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.

The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

Application status

Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.

Make motor, turn to Nide, everything will be easy ! 
Nide--Just for easy, our objective is not only to make motor manufacturing easier, but also strike for making life easier. 

Five Affiliated Companies

1.Ningbo Nide Tech Co., Ltd-www.nidegroup.com

Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Tech Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.

Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing. 

2.Jiangsu Nide Automation Tech Co., Ltd

Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.

The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.

Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.

3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com

Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.

Strict quality control system, plus strong technical team allow us to offer the reliable

machines to our customers.

Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,

but also strike for future life easier !

4.Ningbo Nide International Co., Ltd--www.nide-international.com

Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.

The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.

With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.