3 Stations BLDC Motor Segmented Stator Winding Machine

Automatic BLDC Segment Stator core winding machine with 3 stations

This segmented stator automatic winding machine adopts a three-station needle winding design, which can simultaneously wind 6 stator cores of brushless motors. The design of the segmented stator winding machine conforms to the human-machine principle. The height of the winding machine is suitable for employees to stand up to work. It is convenient and safe to operate. Except for manual loading and unloading of materials, all other automatic controls can minimize process actions and reduce labor intensity without affecting the personal physical conditions of the operators. Make higher-than-usual requirements. The segmented stator winding machine has good and comprehensive safety protection measures. The rotating parts, dangerous parts and dangerous parts of the equipment, such as transmission belts, shafts, transmission chains, couplings, pulleys, gears, flywheels, sprockets, etc., are equipped with protective devices. When the operator cannot enter the dangerous area or when the personnel stray into the dangerous area, the equipment can perceive the corresponding protection action and will not cause harm to the personnel: the emergency stop button switch is configured, and the protection device control system realizes linkage interlock.

Features

Two ways of single winding and double layer winding can be realized by changing fixtures, accessories and equipment debugging.

Manually install the stator core, automatically wind the wire, leave the thread head, automatically strip the wire (optional), manually take the stator,

The height of the winding machine equipment is suitable for employees to stand and operate the machine, realizing all automatic control,

Servo motor control, the winding arrangement is neat and orderly, and the winding is according to the drawing.

Double axis and three stations, the distance between the double station axis is 400mm.

The product defect rate is less than 0.1%;

Safety requirements , Meet ROHS requirements; the equipment runs without oil leakage and pollution-free environment

The equipment adopts manual, semi-automatic and automatic operation modes, The side of the equipment is equipped with protective glass, and the front is equipped with manual operation sensors. It will stop in time during manual operation (uninterruptible power supply)；Abnormalities in the production process can be alerted immediately, and protective measures can be taken to prevent injury or damage to equipment, with grating protection, no safety hazards;

The mold replacement is quick and convenient, and the entire mold replacement, installation and debugging process is less than 60 minutes.

The equipment runs stably, has a low failure rate, and is easy to repair and maintain.

During the operation of the equipment, there is no abnormal sound, vibration, no abnormal smell, and temperature rise meets the standard; the pressure is within the allowable range.

When the equipment is abnormal, the indicator light and buzzer alarm, and automatically take measures to ensure safety and protect the equipment.

The electrical control system of the equipment: with overload protection and short circuit protection functions. When the device's circuit is bumped into the case, the control system cuts off the power supply of the circuit within 0.1 seconds.

A three-phase five-wire power supply system is adopted, and the equipment shell adopts protective zero connection measures.

The motor is installed firmly, and the control requires overload, short circuit, and open circuit protection, and the protection level is above IP54.

Motor control mode: air switch + contactor + thermal relay or motor protection switch for control system.

Application

This automatic stator winding machine is suitable for the winding of the segmented stator of brushless motors, such as the winding of the stator of a 3-phase concentrated winding motor.

Technical parameters

Picture show

Ningbo Nide Tech Co., Ltd, adhering to the customer-centric concept, focuses on the stator, rotor and complete assembly of various motors, and provides customers with one-stop solutions for highly automated, intelligent and flexible production.

The company was established in 2010 and has 4 subsidiaries: Zhejiang Nide Automation Tech Co., Ltd., Jiangsu Nide Automation Tech Co., Ltd., Ningbo Nide International Co., Ltd.，Ningbo Lingfeng Danuo Property Service Co., Ltd. and 3 international affiliated company: NIDE India PVT, NIDE USA LLC，NIDE Wintech SRL.

After years of development, NIDE has gradually accumulated a certain influence and brand effect at home and abroad. At present, the products cover the professional manufacture of new energy motor stator and rotor, hairpin motor, automatic aluminum casting rotor line, brushless motor/ BLDC motor, universal motor, wheel hub motor, etc., which are used in new energy vehicles, household appliances, industrial motors, water pump motors, servo motors, etc. The company integrates R&D, production and sales, and wholeheartedly serves customers at home and abroad, aiming delivering value and achieving a win-win situation.

Focus on providing one-stop solution to motor manufacturing.

Three business divisions:

1. Motor manufacturing machines.

2. Motor components.

3. Technical consulting and turn-key service.

The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.

The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.

The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.

Application status

Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.

Make motor, turn to Nide, everything will be easy ! 
Nide--Just for easy, our objective is not only to make motor manufacturing easier, but also strike for making life easier. 

Five Affiliated Companies

1.Ningbo Nide Tech Co., Ltd-www.nidegroup.com

Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Tech Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.

Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing. 

2.Jiangsu Nide Automation Tech Co., Ltd

Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.

The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.

Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.

3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com

Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.

Strict quality control system, plus strong technical team allow us to offer the reliable

machines to our customers.

Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,

but also strike for future life easier !

4.Ningbo Nide International Co., Ltd--www.nide-international.com

Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.

The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.

With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.