
Automatic Three Phase Motor Stator Assembly Machine
(1) Production Line Profile
This three phase motor stator production line is widely used in the manufacturing of three phase motor stators. This stator production line includes several machines, such as paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, and forming machine. Each machine in this stator production line is stand-alone, meanwhile, it can also be connected with conveyor.
The working process will be as following.
Stator paper inserting----coil winding---coil inserting----coil
forming----lacing---final forming.
Stator paper inserting machine is used ti insert paper into stator slot. The paper forming, inserting, and cutting process are all done by machine. The forming mould can adjust according to different stator size.
Stator coil winding machine, it can wind coils into the winding form. Winding mode, such as auto skip, auto cutting and auto indexing could be completed at a time successively, parameter could be set in human-machine interface.
Coil winding inserting machine can insert stator coil and wedge into the stator slot automatically. It reduces the labor and improve the efficiency and accuracy.This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer). For the wire, both copper wire and alum wire are OK.
The lacing machine is controlled by PLC. Different lacing mode
could be set such as slot lacing, interval lacing, and fancy
lacing. Tooling change is fast and convenient. There are single
lacing machine, doulble station lacing machine and horizontal
lacing machine.
The forming machine is used to do coil forming. Before lacing, the
stator coil should do one time forming as it can be better to do
lacing. After lacing, the stator coil should do final forming.
Production capacity ≤14s/set (exclude loading/unloading time)
Vertical Type Stator Coil Winding Machine is a kind of single-head and double-station automatic winding machine; automatic put the coil into transfer former orderly; especially suitable for high slot filling rate, small notch stator; winding mode such as automatic skip, automatic cutting and automatic indexing can be finished at a time successively; parameter could be set in human-machine interface, winding tension is adjustable; obtain continuous/discontinuous winding way and meets the 2 poles, 4 poles and 6 poles coils winding,
SMT Intelligent Device Manufacturing (Zhejiang) Co., Ltd.
SMT Intelligent Device Manufacturing (Zhejiang) Co., Ltd. is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers. We,Suzhou Smart Motor Equipment Manufacturing Co., Ltd. has two main business divisions. The first division is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature ,stator production, and the motor assembly line, The second division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
Located in Suzhou, a beautiful city of industry, commerce heart in Yangtze River Delta, Smart is specialized in the R&D, manufacturing and sales of induction motor machinery. Our machines produced in Suzhou factory are mainly applied to induction motors such as washing machine motor, air conditioner motor, pump motor, coil motor, three-phase motor, fan motor and compressor motor, etc.
Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.
Our Machine Production Process,Our motor stator production line is widely used in the manufacturing of many kinds of motor stators. This stator production line includes several machines, such as paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, and forming machine. Each machine in this stator production line is stand-alone, meanwhile, it can also be connected with conveyor.