
Surface hardness HRB65 - 95 Shock Base Valve metal powder products with MPIF FC-0208
Powder Compaction Molding
Copper alloy
Iron alloy
Hard metal alloy
Powder compaction is the process of compacting metal powder in a die through the application of high
pressures. Typically the tools are held in the vertical orientation with the punch tool forming the bottom of
the cavity. The powder is then compacted into a shape and then ejected from the die cavity. In a number
of these applications the parts may require very little additional work for their intended use; making for
very cost efficient manufacturing.
Test equipment we have:
1.Carbon selfur determinator
2.Metallurgic microscope
3.Hydraulic universal material tester
4.Hardness testers
5.Pneumatic measuring instrument
6.Measuring projector
7.Gear testing instrument
8.Electrical profilometer
9.CMM and others
Specifications:
Inspection machines | Projector, CMM, hardness tester, roughness tester, salt spray tester, tensile strength tester, caliper, micrometer, height gauge, thread ring and plug gauge, pin gauge, etc |
Quality system | Parts will be checked before delivery, measure report with CPK value and corresponding bubble drawing as well as material certificate, hardening report, etc (if there is surface treatment) will be presented for approval before shipping, we will check the parts to ensure parts are in good condition |
Competitive Advantage (Technologyand service):
1. Can carry on the synchronized development design according to the user's needs.
2. Technical consultation
3. Strictly TS16949 quality control system
4. 7 days 24 hours on line service
5. Perfect material purchasing chanels
6. Look for better way to reduce cost
7. PPM≤60
Description:
Product Name: Shock Absorber base valve, foot valve
Raw Materials MPIF FC-0208
Feature
1. Density from 6.5-6.7 g/cm3
2. Hardness: HRB 60-100
3. Steam treatment: 2H high temp steam holding time, Thickness of Fe3O4: 0.004-0.005mm
4. Full line products for shock absorber, including powder metallurgy piston, rod guide, foot valve, PTFE
band for piston, Du bearing for rod guide.
5. PPAP III is submitted accordingly.
Processing: Mixing powder— Forming— Sintering— Sizing— After treatment— Steam treatment— Oil
impregnant— Packing— Shipping
Manufacture ability
1. Auto Mechanical Press: 50T, 100T, 140T
2. Hydraulic Press: 100T, 315T, 600T, 800T
3. Six sinter furnaces, including one harden Sinter Furnace
4. Heat treatment: Carbonitriding quenching and high frequency quenching
Applications:
1. Automotive Part
2. Motorcycle Part
3. Pump Parts
4. Locomotive Parts
5. Machinery Parts
6. Tool Parts
Picture show:
Ningbo XiaYi Electromechanical Technology Co.,Ltd.
XIAYI, founded in 2006, was set up in a beautiful city Ningbo, which is closed to Ningbo seaport and airport. XIAYI is a specialized factory that is engaged in producing auto spare parts, designing and manufacturing electromechanical & machinery parts and related automatic equipment. XIAYI has a strong R&D team with full of creative spirit. XIAYI develop new products and new equipment every year and was awarded two patents of utility model and invention patents.
The products include shock absorber piston, rod guider, base valve, oil seal, piston rod, bracket, spring seat, valves, guide pipe, bearing bush, copper bush, guide ring, PTFE ring and gasket, in addition XIAYI design and manufacture automatic machine such as banding machine and groove cutting machine.
As a manufacturer, XIAYI insists on pursuing better quality on and on. We control the quality from raw material to assure the consistency from one batch. We have carried out an integrated production system which is based on quality focus. We refer to the rigorous four aspects ( material importing control→ production line control→ QC department control→ logistic department control ) and quality control system to make sure all the products are intact before delivery.
As a seller, our products are exported to the whole world and sold nationally for more than 8 years. About 30% parts are exported to USA, Germany, France, Canada, Brazil, India, Malaysia etc., have set up good relationship with the customers from home and abroad. We have an intelligent marketing team who are exploring new markets, developing potential customers, solving problems and serving customers with orders well. We firmly believe that we are a competitive and friendly cooperator and our goal is for mutual benefit and long-term cooperation. XIAYI persons will always welcome customers from all over the world to visit and negotiate.
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