Aluminum Wire Coil And Wedge Inserting Machine For Induction Motor Stator

Aluminum Wire Coil and Wedge Inserting Machine for Induction Motor Stator SMT - K90

1. suitable for inserting coil and wedge into stator slot by servo system;
2. can insert the coil and wedge or coil and wedge in the mid of slot into stator at a time;
3. wedge feeding is to be done by stepping motor, and coil and wedge inserting is by servo system;
4. different parameter could be set in human-machine interface;
5. the speed and feeding mode is acquirable according to different slot filling rates and different kinds of wire;
6. different sizes stator production can be achieved by changing tooling;
7. especially apply to micro induction motor such as air conditioner motor, washing machine motor, compression motor, fan motor, generator and pump motor

(1) Main Technical Data

(2) Application

The products are mainly applied in new energy automobile motor, servo motor, generator, three-phase motor, pump motor, compressor motor, household appliance motor and other induction motors. As a world leader, we have obvious advantages in stator and rotor core assembly, slot insulation, auto winding, auto inserting, auto fusing, auto resin impregnation and other motor production technology for different sizes and slot shape of stator.

Focusing on international trading, we have placed our priority on both product quality and service, which are the key elements that make your brand more competitive in the global market. If you are looking for machines, components, or OEM products, SMT motor Equipment will be your most reliable partner.

We are ready to establish a long business relationship with your esteemed company as a supplier, a partner and a friend. We warmly welcome you from worldwide.

(3) Machine Main Characteristic

It is a special design specific to different design or different sizes of slot; can finish insulation paper insertion at a time; automatic adjustment to perimeter, automatic cutting paper, automatic hemming and automatic inserting when inserting to various or different-sized slot; use servo paper inserting machine to feed paper and settle breadth; interpersonal interface sets required specific parameter; forming mould is adjustable to different sizes of slot automatically; characterized by simple operation, low noise, fast speed and high automaticity.
The equipment adopts programmable terminal, also called touched screen, that can set and display necessary information, it is easy to operate and reliable.

(4) OEM/ODM

Innovational technical team provides perfect complete technical solutions, to satisfy every customer’s unique requirement;
Specialized after-sale team and engineers offer superior quality, rapid after-sale service door to door, to solve customer’s all after-sale problems;
Wide spreaded domestic after-sale service service network stations and overseas agencies ensure of powerful after-sale service;
Multi communication methods and full time customer service personnel dispel customer’s after-sale scruples 24 hours.

(5) Production Line Profile

With good service, professional team and reliable quality, SMT provide customer with different kinds of AC motor, DC motor,BLDC motor manufacturing technical consulting service and Turn-key projecting service, including the motor cost evaluation, manufacturing know-how, staff training,and complete turn-key project.

The machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system, and wedge insertion by variable frequency motor.
It is controlled by HMI, and machine can diagnose breakdown automatically.
This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
The wedge feeding is by stepping motor,feeding length, cutting, forming, inserting slot number could be set.
Both copper wire and aluminium wire are applicable.
Production capacity ≤25s/set (exclude theman-hours for auxiliary work)
Primary qualification rate for copper wire≥98.5%, after rework, the rate ≥99.5%

(6) About Us

Suzhou Smart motor Equipment Manufacturing Co.,Ltd is one of the high-tech key enterprises which specialize in designing, producing and selling motor manufacturing equipments in China. The company now has nearly 150 employees, including more than 30 engineers and technicians, with the building area about 20,000 square meters and a hundred sets of advanced production and test equipments. It is now qualified for designing and manufacturing full production line (starts from coil winding to final forming of a stator) for AC motors such as home appliance motor, industrial medium and small motors, pump motor, rolling door motor and automobile motor etc. In 2012, SMT passed the certification of ISO9001:2000 Quality Management System.

SMT Intelligent Device Manufacturing (Zhejiang) Co., Ltd. is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers. We,Suzhou Smart Motor Equipment Manufacturing Co., Ltd. has two main business divisions. The first division is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature ,stator production, and the motor assembly line, The second division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.

Located in Suzhou, a beautiful city of industry, commerce heart in Yangtze River Delta, Smart is specialized in the R&D, manufacturing and sales of induction motor machinery. Our machines produced in Suzhou factory are mainly applied to induction motors such as washing machine motor, air conditioner motor, pump motor, coil motor, three-phase motor, fan motor and compressor motor, etc.

Taking full advantage of experienced engineers, skillful professionals, perfect equipment, strict manufacturing process control and wide coverage service net-work, we are dedicated to provide our customers with the optimized solution to electric motor manufacturing. So far, except the big market share in China, we export out machines to the worldwide countries such as USA, Italy, Australia, India, brazil, Mexico, Turkey, Thailand, Vietnam, Iran, etc, and our machines share the great reputation among customers for it durable, reliable performance, reasonable price and good after-service.

Our Machine Production Process,Our motor stator production line is widely used in the manufacturing of many kinds of motor stators. This stator production line includes several machines, such as paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, and forming machine. Each machine in this stator production line is stand-alone, meanwhile, it can also be connected with conveyor.