
FAW chassis National V 15+2m aluminum platform Bridge Inspection Truck
Main description:
Bridge Inspection Vehicle is the latest operating vehicle which
independently developed by our company, it has nice exterior,
compact structure, easy operation, safe and reliable features. It
can safely and efficiently send staff and testing equipment to any
location which the bridge magnitude allowed, in the meanwhile
complete the work in the shortest time. It also meet the testing
requirements for most different bridges.
Platform type Bridge inspection vehicle used FAW chassis, drive mode is 6 × 4, the maximum driving speed is 90km / h, maximum working speed is 10m/min, maximum operating inspection speed is 10m/min, and good view cab with air conditioning system and FM / AM radio, it is very suitable for large bridges, overpasses, approach bridges and other various types of bridge preventive inspection.
Product standard:
QCT826-2010 | Bridge Inspection Vehicle |
GB1589 | Outer dimension, axle load and mass limit for Road vehicle |
GB/T 3766 | General technical conditions for hydraulic system |
GB 4785 | Installation rule for vehicle and exterior lighting signal |
GB 7258 | Safety specifications for vehicle operating on roads |
GB/T 7935 | General technical conditions for hydraulic component |
GB/T 9969.1 | Instructions on industrial products |
GB 11567.1 | Side protection requirements for vehicle and trailer |
GB 11567.2 | Rear and bottom protection requirements for vehicle and trailer |
GB/T 12534 | General rules of the road test method for vehicle |
GB/T 18411 | Product label for vehicle |
JB/T 5943 | General technical requirements for engineering machinery welding |
QC/T 252 | Type testing procedures for special vehicle |
QC/T 484 | Vehicle paint coating |
QC/T 719 | High-altitude operation vehicle |
QC/T 29104 | Hydraulic oil solid pollution limits for vehicle hydraulic system |
QC/T 29105 | Hydraulic oil solid pollution test method for vehicle hydraulic system |
Main characteristic:
1. Leading Technology
It is the high-tech products which has dozens of patents for an
invention and utility model patents, and developed with
comprehensive facts for the bridge structure, to ensure the
technology and performance of vehicle is located in the domestic
and overseas leading level.
2.Optimization Chassis
Used FAW chassis, attractive appearance, strong power, huge
carrying capacity, good stability, economic environment and the
luxurious cab, especially for long-time work.
3.Reliable Performance
Vehicle electrical, hydraulic control systems used all imported
components; Main structure parts made of imported high-strength
steel, welded with imported high-strength welding wire.
4.Loading Capacity is strong
Max. load on platform is 800kg.
5.Wide range of application
Horizontal range: 8000-17000mm, Max. crossing of sound barrier:
2200mm-3100mm, Max. overbridging of sidewalk:1700-2500mm.
6.High Working Efficiently
Can be inspected the entire fan of bottom of bridge at the same
time, used mechanical hydrostatic self-propelled patent technology,
the operating speed is 10m/min.
7.Powerful Communication Function
Configure the video image monitoring system, enabling multi-party
video intercom, platform monitoring, reverse video and other
functions to ensure smooth communication.
8. With Complete Accessory
Users may need to select the individual of various types
configuration to extend bridge inspection vehicle’s functions.
9.High Adaptability To Circumstance
Has a good performance in high temperatures, low temperatures, high
humidity and other harsh natural environment, such as elevation of
2000m, ambient temperature -20 ℃ to +50 ℃, relative humidity 98%,
wind level 6 that also can work properly.
10. Good operation performance
Equipped with imported wireless remote control(original from
Germany NBB), the control distance is 100 meters.
Main specification for bridge Inspection unit:
Type | Platform type |
Max. horizontal range | 15+2M |
Max. lowering depth | 6800mm |
Width of platform | 1080mm |
Space required on bridge | 3000mm |
Max. load on platform | 800KG |
Max. load on telescopic platform | 200KG |
Max. overbridging of sidewalk | 2500mm |
Max. crossing of sound barrier | 3100mm |
Rotation of platform | 180° |
G.V.W | 25000KG |
Overall dimensions | 11000(L)×2500(W)×4000 (H)mm |
Main specification for chassis:
Chassis | Manufacturer | FAW | |
Drive Select | LHD | ||
Model | CA5250JSQP63K1L5T1E5 | ||
No. Of Axle | 3 | ||
Drive Type | Second axle, Third axle | ||
Tyre | 295/80 R22.5 | ||
No. Of Tyre | 10 | ||
Max. speed(km/h) | 90 | ||
Engine | Manufacturer | FAW | |
Engine Configuration | Longitudinally set | ||
Model | CA6DK1-28E5 | ||
Type | Inline six-cylinder, four stroke, water-cooled, Turbocharge inter-cooled diesel engine. | ||
Displacement(mL) | 7146 | ||
Fuel Type | Diesel | ||
Emission Standard | Euro 5 | ||
Rated Power(kw) /speed(r/min) | 209/2300 | ||
Max. Torque(N.m) /Speed(r/min) | 1100/1200 | ||
Cab | Manufacturer | FAW | |
Type | Cab over engine, tilting type with sleeper | ||
Passengers | 2 Person | ||
Gearbox | Type | CA10TA | |
No. of Forward gears | 10 | ||
Gearbox ratios | i1=14.734,i2=11.000,i3=8.166,i4=6.003,i5=4.464, i6=3.301, i7=2.464,i8=1.830,i9=1.345,i10 | ||
Steering | Steering Type | Recycling Ball Integral Power Steering | |
Front Axle | Type | Integral forging, “I” shaped section | |
Rear Axle | Type | Rear axle for the casting bridge, the overall impact of welding bridge shell, single-stage slowdown | |
Final Drive Ratio | 4.875 | ||
Brake System | Type | Double circuit pneumatic brake system | |
Drive Type | Foot pedal | ||
Suspension | Front | Type | Leaf spring, dependent suspension |
No. of Leaf Spring | 11 | ||
Rear | Type | Leaf spring, dependent suspension | |
No. of Leaf Spring | 11 |
Chassis:
Chassis designed and manufactured by FAW company, used low-roof
cab with nice appearance and wide vision.
Cab optional air condition, driver’s seat can be moved front and
back, back and lift height of the seat can be adjusted, the cab
also can take 2 passengers.
Instrument board configuration: Speedometer, water temperature,
fuel gauge, engine speed recorder,alarm indicator, gear position
indicator light,turning indicator light.
Rear axle equipped with four hydraulic cylinder for supporting
wheel, supporting the chassis frame when working, to increase
stability and safety for the vehicle.
The control panel equipped with button or switch for hydraulic
pump control, transfer case(retarder motor) control, walking
control.
Horizontal truss :
Horizontal truss is consists of outside and inside truss.
Outside truss is made of high-strength steel, used advanced
welding process to ensure the light weight.
Inside truss welded by high-strength aluminum alloy, it has nice
appearance and light weight, meanwhile has sufficient strength and
rigidity.
Through two supporting rollers to support inside truss to move in
the rail.
The telescoping of horizontal truss through hydraulic motor drive
the chain to move.
Outside truss mounted electrical limit for inside truss to ensure
the safety of control.
Vertical truss :
Vertical truss is welded by high strength seamless torque tube
profiles.
Vertical truss using left and right guide rail structure, it has
nice appearance and light weight while has sufficient strength and
rigidity.
Vertical truss using single cylinder to control telescopic, the
range is 7000mm.
Overturning frame mechanism :
The overturning frame mechanism is mainly consists of overturning
frame, cylinder, related fixed shaft, slider and other components.
The overturning frame provides telescopic slides for vertical
truss, compact structure and nice appearance.
The overturning frame using overturning cylinder to support,
structural stability and work reliable.
Main boom mechanism:
The main boom mechanism is four-link parallelogram lifting
mechanism, mainly made of lifting hydraulic cylinder, connecting
rod, main boom, pin and other components..
Lifting hydraulic cylinder equipped with hydraulic lock, to
ensure that when the hydraulic pipe happen burst accident the main
boom and other mechanism do not fall.
The connecting rod welded by high strength plate, strength safety
factor higher to ensure the safety of the main boom lift and down.
Second rotating platform mechanism:
It is the rotating control mechanism for horizontal truss, is
mainly made of slewing reducer,slewing bearing, small turntable,
pin and other components.
Slewing reducer equipped with rotary cushion valve to ensure the
safety at work; When happen the hydraulic pipe burst accident that
the rotating mechanism is automatically locked.
Small turntable welded by high strength steel plate, high
strength safety factor to ensure the safety of horizontal truss in
the working process.
First rotating mechanism:
The first rotating mechanism to provide support for whole truss,
is mainly composed of first rotating cylinder, slewing bearing,
large turntable, pin and other components.
First rotating cylinder equipped with balancing valves to ensure
when happen the hydraulic pipe burst accident that the first
rotating mechanism is automatically locked.
Large turntable welded by high strength steel plate, high
strength safety factor to ensure the safety of whole truss in the
working process.
The first rotating mechanism equipped with electrical limit
ensure the safety for whole operation progress, to prevent misuse.
Control mode:
Three control modes: Remote control, panel, manual, all can control
the related action of the vehicle.
Three control modes can be quickly switched and also can be
interlocked.
Three control modes has indicator lights to indicate the
function, easy to operate.
Hydraulic system:
It is consists of hydraulic pump, hydraulic motor, lifting
hydraulic cylinder, telescopic hydraulic cylinder, supporting wheel
cylinder, hydraulic valve and hydraulic accessories.
Hydraulic pipelines using ferrule-type compression joint and
precision seamless steel tubes.
Hydraulic valves using WALVOIL(Italy) and HAWE(Germany) brand.
Hydraulic pump using HAWE(Germany) brand.
Electrical system:
Controller: EPEC(Finland)
Display screen: ESA(Italy)
Electric switch: SCHNEIDER(France)
Electrical system using DC 24V.
Proximity switch using inductive and photoelectric.
It has self-diagnostic function.
It has parameters auto-recovery function.
Lighting device:
Vertical truss mounted lights which used for night work.
Equipped strobe lights and arrow indicator which used for working
alarm indication.
Headlight assembly and taillights assembly(High beam light/turn
light/reversing light/stop light/outline marker lamps)
Safety protection device:
Display has hydraulic oil filter warning light, when the oil
filter is blocked that the indicator lights, then should be clean
or replace the filter.
Equipped the supporting wheel position indicator, when the
supporting wheel are not in position so can’t allowed to operate
the truss; The operator can’t drive when the supporting wheel has
not retracted fully.
The fixed place of the vertical truss and horizontal truss
installed tubular cushion rubber anti-collision devices.
Each proximity switch installed on supporting frame of main boom
and truss gantry, when the truss retract not in position that the
supporting wheel can’t retract.
At the front and rear of vehicle are installed the tow hooks to
pull forward or backward, it used in the engine and transmission
failure and malfunction.
Equipped with reversing buzzer(BB sound) warning device.
Instrument panel equipped with parking brake indicator(P).
The supporting wheel equipped with protective circle which made
of rubber to protect the operator’s feet are not crushed.
Equipped with vertical truss mechanical locking device to prevent
accidental landing when a failure happens for hydraulic cylinder,
to ensure the safety of operator.
The action sequence with a circuit interlock function.
When main oil pump happen failure, use the emergency pump can
realize the operation for the bridge inspection vehicle.
Emergency operation and protection:
All cylinders installed the hydraulic lock, it played the role of
insurance.
Equipped with emergency power and emergency pump to retract the
vehicle in emergency situations, to ensure the vehicle promptly
evacuated.
Press the emergency stop switch in case of emergency, all
hydraulic actions immediately stop and engine also stop.
Rear axle installed four stabilizer cylinders, stable the spring
steel when working.
Manual:
Provide operation manual and maintenance manual with vehicle(Chinese version or English version.)
Label:
Control panel, all safety instructions and other signs are produced by Chinese or English version.
Standard configuration list(Main components/Imported parts/Brand pieces)
Components name | Spec./Model | Brand | Original |
Proportional multi-way valve | PSL 4H1F-350-3 | HAWE | Germany |
Plunger pump | K60N-047LDN-A45/42 | HAWE | Germany |
Retarder motor | CDM222-050 | POCLAIN | France |
2nd rotating bearing | QWC900.25 | ANNAITE | China |
Slewing Reducer | RR210DSS/12.94 | RR | Italy |
High pressure filter | DF BN/HC140TC10 | HYDAC | Germany |
Multi-way valve for supporting wheel | SD5/3-P(JG3-160) | WALVOIL | Italy |
Balance valve for retarder motor | A070461.02.00 | HBS | Italy |
Standby generator | KL3200 | KOHLER | U.S.A |
Emergency pump | 5MCY-Y132M-4 | YUFENG | China |
Remoter controller | HYPRO CANOPEN | NBB | Germany |
Main Controller | 2024(KRC-6040) | EPEC | Finland |
Assistant controller | 2023(KRC-6030) | EPEC | Finland |
Tilt angle sensor | KRI-XD-360-CAN | KRI | Germany |
Tilt angle sensor | KRI-XD-30-CAN | KRI | Germany |
Display | KRH-5110/24V/CAN | ESA | Italy |
Drawing for outer dimensions(Front, side and working state side)
Optional Equipment:
No. | Equipment name | Optional range | Performance specification | Remark |
1 | Control mode | Manual/Panel/Remote | Can choose all or one or two of them. | To be clear before ordering. |
2 | Chassis | VOLVO, BENZ, INTERNATIONAL, DONGFENG, FAW | According to customer requirement | To be clear before ordering. |
3 | Lifting parapets | Imported brand or Domestic brand | According to customer requirement | To be clear before ordering. |
4 | Step ladder | 2m/3m | According to customer requirement | To be clear before ordering. |
5 | Lifting platform | One layer/Two layer | According to customer requirement | To be clear before ordering. |
6 | Generator | 3KW/5KW | Auxiliary power supply | To be clear before ordering. |
7 | Rest chair for staff | 1 PC/2PCS | Rest for staff | To be clear before ordering. |
8 | Operator seat | General seat/Special seat | Rest for operator | To be clear before ordering. |
9 | Power control box | 220V/380V/24V | Provide the power supply when working. | To be clear before ordering. |
10 | Drip device | 50L/100L/200L, Carbon steel or Stainless steel | Supplementary the brake system to prevent the wheel hub or brake disc overheating. | To be clear before ordering. |
11 | Tool box | Optional | Easy storage | To be clear before ordering. |
HANGZHOU SPECIAL PURPOSE VEHICLE CO.,LTD
一、President’s Note
In the wave of enterprise development, Hangzhou Special Purpose Vehicle Co., Ltd experiences the highs and lows of the market and displays its corporate culture of “Pragmatic and Innovation”. From special vehicles modification industry to smart specialized equipment industry, it has walked out a new way of innovation industry development through being initiated by technology, driven by market and pushed by culture to strengthen the competitiveness for its sustainable and sound development.
Standing on a new historical stage, Hangzhou Special Purpose Vehicle Co., Ltd, adhering to the concept of “People First, Technology Prospers Corporation, Honesty and Win-win Cooperation”, and the corporation spirit of “Industry Expertise Diligence while Achievement out from Specialty” will stick closely to the Chinese policy of energy conservation and environment protection, take efforts to create a good brand and show the excellent quality so as to make contributions to building a society of energy conservation and environment protection.
Looking forward to the future, we are full of passionate and confidence. Hangzhou Special Purpose Vehicle Co., Ltd would like to cooperate with people from all sectors to be more prosperity.
mark: OLE_LINK8'>“Industry Expertise Diligence while Achievement out from Specialty” will stick closely to the Chinese policy of energy conservation and environment protection, take efforts to create a good brand and show the excellent quality so as to make contributions to building a society of energy conservation and environment protection.
二、Concept of Hangzhou Special Purpose Vehicle Co., Ltd
1、Corporation Concept :People First, Technology Prospers Corporation, Honesty and Win-win Cooperation
2、Corporation Vision:To build an industrial base of specialized equipment manufacturing and be a brand company with strong competitiveness
3、Corporation Mission:
To revitalize equipment manufacturing industry, flourish market economy;
To provide safety, reliable, green and environmental protection specialized equipment.
4、Corporation Core Value:Concentrating on work to make impossibilities become possibilities while being honest to people for it only moves ourselves that can move others.
Concentrating on work— being conscientious to treat each goal, project and process only to seek ways for success not excuse for failures and to make impossibilities become possibilities ultimately.
5、Corporation Spirit:
Industry Expertise Diligence while achievement out from specialty
Industry Expertise Diligence—the will of Hard Working and Never Quitting is required and continuously seeking answers out of questions on the direction of the enterprise development to solve problems and create new achievement with superb techniques
Achievement out from specialty— the working spirit of Focus and Never Being Satisfied is required for each thing, project and product. To be well- planned and do enough work in every detail to become perfect.
三、Company Profile
Hangzhou Special Purpose Vehicle Co., Ltd is locate in Hangzhou Xiasha National Economic and Technological Development Zone from 2001. It is a large company manufacturing specialized equipment, mainly involving the researching, producing and selling of bridge inspection vehicles, Attenuator trucks, Emergency bridge-laying truck and Road Maintenance Vehicle. It also owns the import and export authority, and product leasing right.
With a registered capital of 150 million RMB and covering an area of over 100 acres, it has over 39 thousand square meters modern plant, nearly 10 square meters technology incubation comprehensive building and staff apartment and more than 260 employees. Through over ten years’ efforts, it has become a renowned manufacturing company in specialized equipment industry and awarded a series of honors such as the National high-tech enterprise, Key Recommended Enterprise in Zhejiang Province, Advanced Company of Specialized Equipment Safety Management, Bone Enterprise of Hangzhou Xiasha National Economic and Technological Development Zone, Hangzhou Brand Product and Home of Outstanding Staff. The company is a council member of China Association of Automobile Manufacturers (CAAM).
Under the new situation, Hangzhou Special Purpose Vehicle Co., Ltd will concentrate on R&D and capital investment of specialized machinery industry with the development strategy of “Industrializing high technology and advancing the domain industries” and the employee choosing concept of “People first and Staff makes enterprise prosperous” , aiming at stepping forward to build a renowned brand of specialized machinery industry in China and an industrial base to create greater value for company itself and the society.